Biodiesel processing units of Biodiesel Technocrats, Kolkata, India produce ASTM D6751-compliant biodiesel from any vegetable oil or animal fats with an Acid Value of 5% or less. Production rates range from 5000 Lts. To 5,00,000 Lts.per day. This production rate includes down time for regular maintenance and upkeeps well as personnel shift changes throughout the day.
BDT-Series Biodiesel Processing Unit Highlights :
- Guaranteed to produce ASTM D6751-compliant biodiesel
- Continuous Flow/ Modular Batch Transesterifiers, available
- Waterless wash-zero water in - zero waste water out
- Skid mounted, versatile and expandable
- Includes complete Installation, start up, & transitional assistance
- All units include a 5-day training curriculum and proficiency testing with a certified technician for up to FIVE of your employees
- Turn-key custom installation with complete build-out available
TECHNOLOGY
Building a greener future today starts by accessing the technology of tomorrow.
At Biodiesel Technocrats, we work hard to provide the best in class technology through continuous process of improvement and innovation in our processing plants.
Our highly praised BDT-series processing units are the harvest of the effort. By looking outside the realm of contemporary biodiesel processing, Biodiesel Technocrats has integrated scientific solutions from industries all over the world, in production quality, system automation, chemistry, filtration, and efficiency. Biodiesel Technocrats benchmark leadership continues to provide the Biodiesel industry with breakthrough advantages. The Biodiesel Technocrats Processing Advantage produces the highest quality biodiesel, significantly exceeding all minimum standards for quality established by ASTM D6751 specifications. The fact that all our BDT-series processing units are modular and have extremely low operating cost, is further example of Biodiesel Technocrats, Kolkata, India’s commitment to our customer’s needs.
Our company was founded upon the ideal of creating a greener world. Biodiesel Technocrats’ process removes all water content in the first stage of processing and never reintroduces water in the subsequent stages, thus completely eliminating the risk of adding waste or contaminated water to our already taxed environment. Our pledge to the environment and the biodiesel industry is to create clean systems that have zero waste stream, now and in the future.
Biodiesel Technocrats builds in versatility for an ever changing world. This advantage allows our customers to select feedstock based on availability and price advantages.
Our BDT-series processors are built to be operated by an operator and one assistant. Biodiesel Technocrats, Kolkata, India also offers custom automation systems that can be monitored from a single computer. Biodiesel Technocrats, Kolkata, India is committed to innovation, quality, and customer satisfaction. Let Biodiesel Technocrats help you to start building your biodiesel processing facility of the future, today!
BDT MINI series
To redefine the technology of Biodiesel Production and to offer this to the Indian Home Brewers and small producers, we have brought in the following Mini series of Biodiesel Processors which are capable of Producing Biodiesel from the following feed stock available in the Indian Subcontinent :
- Karanj oil
- Madhucha oil
- Neem oil
- Jatropha oil
- Waste Vegetable oil
- Rubber seed oil
- Animal Tallows
- Acid Oils ( RiceBran, Palm etc)
The Sizes of the Processing plants are as follows:
- 1000 Lts per day - BDTMS 1K
- 2000 Lts per day - BDTMS 2K
- 3000 Lts per day - BDTMS 3K
A Tabular snapshot of our Product line-Multifeedstock Biodiesel Processing Plants BDT Series
Model |
Production Rate based on 24-hour operation |
|
| BDT-5MTPD 5 KL/ Day |
Annual Tons | 1650 MT MBTU |
| Annual Lts. | 16,50,000 MBTU | |
| BDT-10MTPD | Annual Tons | 3300 MT MBTU |
| Annual Lts. | 33,00,000 Lts MBTU | |
| BDT-15MTPD | Annual Tons | 4950 MT MBTU |
| Annual Lts. | 49,50,000 Lts MBTU | |
| BDT-20MTPD 20 KL/Day |
Annual Tons | 6600 MT MBTU |
| Annual Lts. | 66,00,000 Lts MBTU | |
| BDT-30MTPD> | Annual Tons> | 9,900 MT MBTU/CONT |
| Annual Lts. | 99,00,000 Lts MBTU/CONT | |
| BDT-100MTPD | Annual Tons | 33,000 MT CONTINEOUS |
| Annual Lts. | 330,00,000 Lts CONT. | |
| BDT-500MTPD | Annual Tons | 1,65,000 MT CONT |
| Annual Lts. | 165,000,000 Lts CONT. | |
**MBTU’S = MODULAR BATCH TRANSESTERIFIERS
***CONTINEOUS PROCESSING.
List of Included components :
The following list is partial outline of the major assemblies for Pipe to Pipe processing systems.
| Input heated Oil Pre treatment tank | Digital metering sensors | Catalyst blending skid with pumps |
| Fluid handling pumps (air) | Methylate pump | Premixing module with pumps |
| Fluid handling pumps (electric) | Oil heating units | Transesterification Units (2) |
| Centrifuge modules (2) | Glycerin accumulator tanks (2) | Reactor pumps (4) |
| Digital heat sensors (numerous) | Digital micro /Analogue Flow meters | Thermo oil Heater |
| Flash evaporator with heater and vac | Methanol recover vacuum system | Plate/Tubular Heat Exchangers |
| Chemical Adsorbent purification towers (4) | Final filtration unit (.5 Micron) | Methanol recovery tank |
| Methanol recovery Condensor | All electrical power cabling | Touch screen control panel (Optional) |
| Variable speed multi motor control | All control wiring and cabling | All internal plumbing and piping |
| Settling tanks | Computer control module | Numerous metering valves |
| All Biodiesel Technocrats plumbing and electrical consoles | All Biodiesel Technocrats structural components for skids only | BDT -Catalytic Converts |
